Automatic Corn Flake Breakfast Cereal Extruder Machine
- HXSD
- China
- 30 Days After Order
- 15 Set/month
Automatic Corn Flake Breakfast Cereal Extruder Machine takes rice flour, corn flour and other grain flour as the main raw materials. Through mixing, extruding, pre-drying, sugar spraying, drying, cooling and other processes to produce the Corn Flake Breakfast Cereal. corn flakes machine main motor brand is SIEMENS. Inverter ( used to control the speed of the main motor , feeding system and cutting system ) brand can be Delta, Pioneer, CHNT or Schneider. All the electric device brand can be customized as you need. Dyer & baking machine source can be designed use Electricity, Gas, Oil or stream.
Product Description：
Breakfast Cereal Corn Flake Machine Corn Flakes Production Line is a fully automatic processing line which is designed and developed from our company combining with European advanced technology.
The production line uses corn flour, wheat flour, oat etc as its raw material. By twin screw extruder to accomplish cook curing, pelleting etc. Then by flakes pressing, baking, coating and other technological process to produce instant-eat crispy breakfast cereal corn flakes with regular, sweet, salty etc flavors.
Its breakthrough solves various difficult problem compared with domestic equipment, for example: pressing rollers sticking, low capacity of flakes pressing, low shaping rate, poor taste etc. Scientific processing technique can keep cereals nutritional elements.
Reasonable equipments collocation and realizable process control ensure to produce nutritional crispy breakfast cereal corn flakes with various shapes and sizes.
The processing line not only can reduce costs, but also can improves market competitiveness.
Raw material：
Corn, rice, wheat, oat, barley etc. as coating, cream, chocolate, fruit paste, date paste, jelly etc. as filling.
Sample Show：
Flow Chart：
Main Machine Details：
Double Screw Extruder |
| 1.Extruder adopts the design of combined functional screws. The production parameters can be controlled automatically and accurately. 2. Feeding, main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption. 3. Screw is made of alloy steel with long life. 5.special design of our gearbox by our company .long service life |
Air Blower |
| The main function of air conveyor is to transmit material from upper level machine to next level machine. It contains air blower, feeding cone and air pipe etc, it is an equipment with multipurpose function, it can work under many snack food production line. Motor：2840RPM
|
Air Roller Dryer |
| Main function of this equipment Is to dry water contained in the material (screw leading way in the roller). Material extruded from the extruder is high water percentage and high density. After getting into the roller material explore in the hot air, as the roller rolling the water in the material will be dried. |
Tablet machine /Flaker/ Presser |
| This is the key equipment in corn flakes production line. Avoiding corn flakes go through the presser become overlapped; a quantity control part is designed with it. The twin rollers are made of high rigidity metal in order to use in a long term, also it has automatic cooling system with it. Scraper is well designed and easy to operate. High standard rollers and scraper is the guarantee of quality corn flakes. This equipment has friendly interface and easy operating procedures. |
Vibrator / Material Distributor |
| Through shaking method spread materials evenly to hot air heater. |
Hot Air Heater | | Hot air heater: this equipment using the advanced technology in this field of high temperature air heating method, this method can puff the material in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly. We designed automatic leftover collecting device with the equipment, it also has characteristics like friendly interface and easy to operate. The Air Heater was build up by 4 sets( 6 sets) of heating porters, stainless conveyor belt, automatic leftover collecting device, hot air pipes and warm keeping pipes. Equipment applied hot air convection and circulating flow principle, it is an unique puffing machinery technique national wide.
|
Melting Sugar Machine |
| Resistant baffle in the temperature preservation jar will impact with the liquid which can mix evenly. The Melting Sugar Jar is the assistant equipments for the line. It was buildup by warming Jar and the mixing motor, used for mixing and melting the water, sugar and other additives.
|
Sugar Sprayer |
| The sugar sprayer was buildup by the roller and spraying system, the roller was drive by a motor, corn flakes will enter the roller from one end, so they can rolling with the roller and the sugar will sprayed on the corn flakes evenly. The volume of liquid sugar is adjustable. Sugar coating roller with insulation system
|
Dryer with Cooler |
| After the sugar sprayed, the corn flakes will enter the drier automatically, to vaporize the water inside the sugar. The drier was design in five layers; it was buildup by motor, stainless conveyor belt, infrared ray heater. This design has many advantages such as multipurpose usage and heating system balance etc. This equipment is used for vaporize the water inside the corn flakes, working progress non-stopping, drying time adjustable. At the end of the drier, there is a cooling belt, it will cooling the corn flakes fast, and makes the sugar agglomeration. |
Automatic Packing Machine |
| Combination head weigher Vertical automatic packing machine . we have model 420, 520, 620 and 720 vertical packing machine. Which is chosen according to the weight of your packing bags and shape. Together with packing machine, air compressor, nitrogen system is also optional according to your basic requirements. |
Technical Parameter：
Model parameter | DS65 Corn flakes production line | DS75 Corn flakes production line | DS85 Corn flakes production line |
Installed power | 180kw | 200kw | 240kw |
Power consumption | 126kw | 140kw | 168kw |
output | 120-150kg/h | 200-300kg/h | 300-500kg/h |
Length | 48m | 58m | 68m |
Main Accessories：
Company Information:
Our Advantages:
1. High qulity: Using high quality material and establishing a strict quality control system, assigning
specific persons in charge of each part of production, from raw material purchase to assembly.
2. Professional R&D center. Employed designers with 10 years working experience in food indus-
try. Each month will release a new senies of products. OEM and ODM are warmly welcomed.
3. In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order,
please check us further.
4. Small order accepted: Low MOQ accepted 2pcs are available.
Factory：
Package & Shipping：
Inside package is plastic film, outside is wooden or plywood case
(based on the customers' need).
1. Only plastic film nude packing with wooden pallet.
2. We can supply fumigation package and certificate.
3. Shipping, train, express or upon clients' demands.
FAQ
Q1. What's the pre-sale service of your company?
A1 Related machines' technical parameter will be supplied to customer.
1.1 According to customer's factory size, factory layout can be provided in advance.
1.2 According to customer's material cost, general formulation can be prepared well.
1.3Special machine can be supplied as customer's request.
1.4 Professional Advice about Market, machines, processing, materials, packing can be supplied.
1.5 Suggesting professional ship agent or helping book ship as customer request.
Q2. What's the after-sale service of your company?
A2.1Allocation chart as the buyer's request will be supplied.
2.2 Operation manual will be supplied after shipment.
2.3One year warrantee, life time maintenance with cost price.
2.4 Free easy broken spare parts will be sent with container .
2.5 First installation can be done by engineer.
2.6Training workers in customer's factory.
Q3. If machines wearing parts need changing, what should we do?
A3.We can offer the wearing parts all the time, and offer video.
Q4. What's the payment terms if we want to buy the machines?
A4.L/C, TT 30% down payment, 70% balance before delivery.
Q5: How about the delivery date?
A5: In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order, please check us further.
Q6: How about the label and the logo?
A6: Customize label and logo is workable.
Customers：
As a professional Breakfast Cereal Corn Flake Machine Corn Flakes Production Line manufacturer, we have exported the Breakfast Cereal Corn Flake Machine Corn Flakes Production Line to more than 80 countries and regions, such as South Africa, India, Malaysia, Indonesia, Brazil and so on. Some of customers become our agents in their area. We hope to have long friendly business relationship with more Breakfast Cereal Corn Flake Machine Corn Flakes Production Line customers from all over the world in the future.
Our Services：
About installation and after-sale service system
1. We can provide factory layout according to customer’s factory size in advance.
2. When we received your deposit of this order, we will ask our engineers to prepare to apply the visa, when the processing line arrived your country,
and we will send two engineers to go and help you to install the line, teach your worker(3-4 workers) how to operate the line, until your worker know the 3D line well.
3. Our engineers has responsibility to teach your worker how to clean the extruder, how to change the screw, how to change barrel etc.
and we have responsibility to provide technology support with you forever.
4. Our engineers can provide basic formula for producing the snack food etc. and help customer to produce good quality food according customer’s detailed formula.
5. We provide the spare parts will at preferential price for an extended long time.
6. other item:
a). Free consultation service before, during, and after sales;
b). Free project planning and design services;
c). Free debugging of equipment until everything is functional;
d). Free management of equipments' long distance shipping;
e). Free training of equipment maintenance and operating personally;
f). Free new production techniques and formulas;
g). Provide 1 year complete warrantee and life-time maintance service;
Exhibition review：
