Breakfast Cereal Corn Flakes Extruder Equipment

  • Breakfast Cereal Corn Flakes Extruder Equipment
Breakfast Cereal Corn Flakes Extruder Equipment
  • HXSD
  • China
  • 30 Days After Order
  • 15 Set/month

Breakfast cereal corn flakes extruder equipment devices can automatically finish blending, extruding, shaping, core-filling, cutting, baking, and seasoning in a one-pass procedure. Breakfast cereal corn flakes extruder equipment features great deals of types, flexible collocation, solid used necessary materials, various snacks, and smooth operation.

Product Description:


Breakfast cereal corn flakes extruder equipment devices can automatically finish blending, extruding, shaping, core-filling, cutting, baking, and seasoning in a one-pass procedure. Breakfast cereal corn flakes extruder equipment features great deals of types, flexible collocation, solid used necessary materials, various snacks, and smooth operation. By transforming the molds and procedure technology, Breakfast cereal corn flakes extruder equipment can create core-filled meals, like a chocolate loaded bar, cream-filled up the pillow, rice cake, cereal bar, sweet treats, and so on.


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Breakfast Cereal Corn Flakes Raw material:Corn Powder and Other Cereals


Breakfast Cereal Corn Flakes Sample Show:

All kinds of snacks with different shapes and types.

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sweet corn flakes production line


Breakfast Cereal Corn Flakes Extruder Equipment Flow Chart:

corn flakes maker


Breakfast Cereal Corn Flakes Main Machine Details:

Double Screw Extruder

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1. Alloy (38CrMoAL) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing of materials.
2. Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine, stable materials feeding in the whole food process.
3. Gearbox with automatic lubrication function, extending gear life.
4. Increased radiator on driving part for forced cooling effect, ensuring extruder operates safely. 

5. Barrel with water-cooled circulation, raw materials not only for corn/rice, also for wheat flour/starch with high viscosity. Different moisture-extrusion temperature ratio, whole-expanded and half expanded as different type of products.
6. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.

Air Roller Dryer

sweet corn flakes production line

Main function of this equipment Is to dry water contained in the material (screw leading way in the roller). Material extruded from the extruder is high water percentage and high density. After getting into the roller material explore in the hot air, as the roller rolling the water in the material will be dried.

Tablet machine /Flaker/ Presser

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This is the key equipment in corn flakes production line. Avoiding corn flakes go through the presser become overlapped; a quantity control part is designed with it. The twin rollers are made of high rigidity metal in order to use in a long term, also it has automatic cooling system with it. Scraper is well designed and easy to operate. High standard rollers and scraper is the guarantee of quality corn flakes. This equipment has friendly interface and easy operating procedures.

baking machine

cereal machinery

Baking machine is reciprocating structure, it contains transmission electrical motor, stainless steel carrying belt, infrared heating pipes and supporting frame. As snacks go through the drier, they will be dried quickly in a clean condition. In the corn flakes production line, this drier can dry materials quickly after presser step.

 

Hot Air Heater

 sweet corn flakes production line

Hot air heater: this equipment using the advanced technology in this field of high temperature air heating method, this method can puff the material in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly. We designed automatic leftover collecting device with the equipment, it also has characteristics like friendly interface and easy to operate. The Air Heater was build up by heating porters, stainless conveyor belt, automatic leftover collecting device, hot air pipes and warm keeping pipes. 

Melting Sugar Machine

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Resistant baffle in the temperature preservation jar will impact with the liquid which can mix evenly. The Melting Sugar machine is the assistant equipments for the line. 

 

Sugar Sprayer

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The sugar sprayer was buildup by the roller and spraying system, the roller was drive by a motor, corn flakes will enter the roller from one end, so they can rolling with the roller and the sugar will sprayed on the corn flakes evenly. The volume of liquid sugar is adjustable.

Sugar coating roller with insulation system

 








Baking machine with Cooler

sweet corn flakes production line

After the sugar sprayed, the corn flakes will enter the baking machine automatically, to vaporize the water inside the sugar. This design has many advantages such as multipurpose usage and heating system balance etc.  Baking machine is used for vaporize the water inside the corn flakes,  working progress non-stopping, drying time adjustable.

At the end of the baking machine, there is a cooling belt, it will cooling the corn flakes fast, and makes the sugar agglomeration.






Automatic Packing Machine

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Packing machine could be supplied to work with the Breakfast Cereal Corn Flakes Extruder Equipment (depending on your require)


Breakfast Cereal Corn Flakes Extruder Equipment Technical Parameter:

Model parameter

DS65 Breakfast Cereal Corn Flakes Extruder Equipment

DS75 Breakfast Cereal Corn Flakes Extruder Equipment

DS85 Breakfast Cereal Corn Flakes Extruder Equipment

Installed power

180kw

200kw

240kw

Power consumption

126kw

140kw

168kw

output

120-150kg/h

200-300kg/h

300-500kg/h

Length

48m

58m

68m


Main Accessories:

cereal machinery

sweet corn flakes production line

corn flakes maker


Company Information:

cereal machinery

Our Advantages:

1. High qulity: Using high quality material and establishing a strict quality control system, assigning

specific persons in charge of each part of production, from raw material purchase to assembly.

2. Professional R&D center. Employed designers with 10 years working experience in food indus-

try. Each month will release a new senies of products. OEM and ODM are warmly welcomed.

3.  In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order,

please check us further.

4. Small order accepted: Low MOQ accepted 2pcs are available.


Factory:

sweet corn flakes production line

corn flakes maker

cereal machinery


Package & Shipping:

Inside package is plastic film, outside is wooden or plywood case

(based on the customers' need).

1. Only plastic film nude packing with wooden pallet.

2. We can supply fumigation package and certificate.

3. Shipping, train, express or upon clients' demands.


FAQ

Q1. What's the pre-sale service of your company?

A1 Related machines' technical parameter will be supplied to customer.

1.1 According to customer's factory size, factory layout can be provided in advance.

1.2 According to customer's material cost, general formulation can be prepared well.

1.3Special machine can be supplied as customer's request.

1.4 Professional Advice about Market, machines, processing,  materials, packing can be supplied.

1.5 Suggesting professional ship agent or helping book ship as customer request.


Q2. What's the after-sale service of your company?

A2.1Allocation chart as the buyer's request will be supplied.

2.2 Operation manual will be supplied after shipment.

2.3One year warrantee, life time maintenance with cost price.

2.4 Free easy broken spare parts will be sent with container .

2.5 First installation can be done by engineer.

2.6Training workers in customer's factory.


Q3. If machines wearing parts need changing, what should we do?

A3.We can offer the wearing parts all the time, and offer video.


Q4. What's the payment terms if we want to buy the machines?

A4.L/C, TT 30% down payment, 70% balance before delivery.


Q5: How about the delivery date?

A5: In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order, please check us further.


Q6: How about the label and the logo?

A6: Customize label and logo is workable.


Customers:

As a professional Breakfast cereal corn flakes extruder equipment manufacturer, we have exported the Breakfast cereal corn flakes extruder equipment to more than 80 countries and regions, such as South Africa, India, Malaysia, Indonesia, Brazil and so on. Some of customers become our agents in their area. We hope to have long friendly business relationship with more Breakfast cereal corn flakes extruder equipment customers from all over the world in the future.


Our Services:

Before sale services:

1.Provide the free consultation of the equipment.

2.Provide the standard device and the flow chart.

3. According to the clients’ special requirement, offering the reasonable plan and free design helping to select the equipment.

 

Services during the sales:

1.Help client design the factory and offering professional advice, free engineering drawing for the factory layout.

2.Welcome to visit our factory or the domestic clients’factory.

3.Inspect the machine before leaving the factory.

 

After sale services:

1. Oversea install and debug the equipment.

2. Train the first-line operator.

3. Provide the basic formula

4. Operation/ Service/ Maintenance Manual: Provided In English.

5. We will provide 1-2 engineer to the client's factory for the installation and training. The client need provide room, food, round-trip transportation, visa fee and a nominal daily subsidy per person.  


Exhibition review:

sweet corn flakes production line

corn flakes maker

cereal machinery

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