Breakfast Cereal Corn Flakes Making Machinery Equipment

  • Breakfast Cereal Corn Flakes Making Machinery Equipment
Breakfast Cereal Corn Flakes Making Machinery Equipment
  • HXSD
  • China
  • 30 Days After Order
  • 15 Set/month

Breakfast Cereal Corn Flakes Making Machinery Equipment is a fully automatic line to solve the sticky material on the roller, low output of flakes pressing, low shaping rate, poor taste and so on. Reasonable equipment collocation and realizable process control ensure high quality and delicious corn flakes production.

Product Description:

Breakfast Cereal Corn Flakes Making Machinery Equipment is a fully automatic line to solve the sticky material on the roller, low output of flakes pressing, low shaping rate, poor taste and so on. Reasonable equipment collocation and realizable process control ensure high quality and delicious corn flakes production. 



flakes breakfast cereal machine


Breakfast Cereal Corn Flakes Raw material:

Corn flour, wheat flour, rice flour and other grains flour etc


Sample Show:

Breakfast Cereal Corn Flakes Making Machinery Equipment can make corn flakes, coco rings, grain balls, corn stars and various shapes of breakfast cereals.


flakes breakfast cereal machinery

automatic corn flakes machine


Breakfast Cereal Corn Flakes Making Machinery Equipment is not only service as breakfast cereal mixed with milk or coffee, but also a kind of leisure snacks. The other shapes of cereals such as rings, balls, chocks, curls etc. are available.


Breakfast Cereal Corn Flakes Making Machinery Equipment Flow Chart:

flakes breakfast cereal machine


Breakfast Cereal Corn Flakes Main Machine Details:

Double Screw Extruder

flakes breakfast cereal machinery


1.Extruder adopts the design of combined functional screws. The production parameters can be controlled automatically and accurately. 

2. Feeding, main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.

3. Screw is made of alloy steel with long life.
4 .Double-screw extruder can clean itself automatically.

5.special design of our gearbox  has long service life
6.The  extruded shape is various , such as rings, balls, chocks, curls etc. 

Air Roller Dryer

automatic corn flakes machine

Main function of this equipment Is to dry water contained in the material (screw leading way in the roller). Material extruded from the extruder is high water percentage and high density. After getting into the roller material explore in the hot air, as the roller rolling the water in the material will be dried.

Tablet machine /Flaker/ Presser

flakes breakfast cereal machine 

This is the key equipment in corn flakes production line. Avoiding corn flakes go through the presser become overlapped; a quantity control part is designed with it. The twin rollers are made of high rigidity metal in order to use in a long term, also it has automatic cooling system with it. Scraper is well designed and easy to operate. High standard rollers and scraper is the guarantee of quality corn flakes. This equipment has friendly interface and easy operating procedures.

Dryer

flakes breakfast cereal machinery

The three layers drier is reciprocating structure, it contains transmission electrical motor, stainless steel carrying belt, infrared heating pipes and supporting frame. As snacks go through the drier, they will be dried quickly in a clean condition. In the corn flakes production line, this drier can dry materials quickly after presser step.

 

Hoister / Elevator

automatic corn flakes machine

Elevating material already dried to the next machine

material  distributor.

 

Vibrator / Material Distributor

flakes breakfast cereal machine 

Through shaking method spread materials evenly to hot air heater.

Hot Air Heater

 flakes breakfast cereal machinery

Hot air heater: this equipment using the advanced technology in this field of high temperature air heating method, this method can puff the material in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly. We designed automatic leftover collecting device with the equipment, it also has characteristics like friendly interface and easy to operate. The Air Heater was build up by 4 sets( 6 sets) of heating porters, stainless conveyor belt, automatic leftover collecting device, hot air pipes and warm keeping pipes. Equipment applied hot air convection and circulating flow principle, it is an unique puffing machinery technique national wide.

 

Melting Sugar Machine

automatic corn flakes machine

Resistant baffle in the temperature preservation jar will impact with the liquid which can mix evenly. The Melting Sugar Jar is the assistant equipments for the line. It was buildup by warming Jar and the mixing motor, used for mixing and melting the water, sugar and other additives.

 

Sugar Sprayer

flakes breakfast cereal machine 

The sugar sprayer was buildup by the roller and spraying system, the roller was drive by a motor, corn flakes will enter the roller from one end, so they can rolling with the roller and the sugar will sprayed on the corn flakes evenly. The volume of liquid sugar is adjustable.

Sugar coating roller with insulation system

 








Dryer with Cooler

flakes breakfast cereal machinery

After the sugar sprayed, the corn flakes will enter the drier automatically, to vaporize the water inside the sugar. The drier was design in five layers; it was buildup by motor, stainless conveyor belt, infrared ray heater. This design has many advantages such as multipurpose usage and heating system balance etc.  This equipment is used for vaporize the water inside the corn flakes,  working progress non-stopping, drying time adjustable.

At the end of the drier, there is a cooling belt, it will cooling the corn flakes fast, and makes the sugar agglomeration.






Automatic Packing Machine

automatic corn flakes machine

Combination head weigher Vertical automatic packing machine .

we have model 420, 520, 620 and 720 vertical packing machine.

Which is chosen according to the weight of your packing bags and shape.

Together with packing machine, air compressor, nitrogen system is also optional according to your basic requirements.


Technical Parameter:

Model parameter

DS65 Corn flakes production line

DS75 Corn flakes production line

DS85 Corn flakes production line

Installed power

180kw

200kw

240kw

Power consumption

126kw

140kw

168kw

output

120-150kg/h

200-300kg/h

300-500kg/h

Length

48m

58m

68m


Main Accessories:

flakes breakfast cereal machine

flakes breakfast cereal machinery

automatic corn flakes machine


Company Information:

flakes breakfast cereal machine

Our Advantages:

1. High qulity: Using high quality material and establishing a strict quality control system, assigning

specific persons in charge of each part of production, from raw material purchase to assembly.

2. Professional R&D center. Employed designers with 10 years working experience in food indus-

try. Each month will release a new senies of products. OEM and ODM are warmly welcomed.

3.  In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order,

please check us further.

4. Small order accepted: Low MOQ accepted 2pcs are available.


Factory:

flakes breakfast cereal machinery

automatic corn flakes machine

flakes breakfast cereal machine


Package & Shipping:

Inside package is plastic film, outside is wooden or plywood case

(based on the customers' need).

1. Only plastic film nude packing with wooden pallet.

2. We can supply fumigation package and certificate.

3. Shipping, train, express or upon clients' demands.


FAQ

Q1. What's the pre-sale service of your company?

A1 Related machines' technical parameter will be supplied to customer.

1.1 According to customer's factory size, factory layout can be provided in advance.

1.2 According to customer's material cost, general formulation can be prepared well.

1.3Special machine can be supplied as customer's request.

1.4 Professional Advice about Market, machines, processing,  materials, packing can be supplied.

1.5 Suggesting professional ship agent or helping book ship as customer request.


Q2. What's the after-sale service of your company?

A2.1Allocation chart as the buyer's request will be supplied.

2.2 Operation manual will be supplied after shipment.

2.3One year warrantee, life time maintenance with cost price.

2.4 Free easy broken spare parts will be sent with container .

2.5 First installation can be done by engineer.

2.6Training workers in customer's factory.


Q3. If machines wearing parts need changing, what should we do?

A3.We can offer the wearing parts all the time, and offer video.


Q4. What's the payment terms if we want to buy the machines?

A4.L/C, TT 30% down payment, 70% balance before delivery.


Q5: How about the delivery date?

A5: In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order, please check us further.


Q6: How about the label and the logo?

A6: Customize label and logo is workable.


Customers:

As a professional Breakfast Cereal Corn Flakes Making Machinery equipment manufacturer, we have exported the Breakfast Cereal Corn Flake Machine Corn Flakes Production Line  to more than 80 countries and regions, such as South Africa, India, Malaysia, Indonesia, Brazil and so on. Some of customers become our agents in their area. We hope to have long friendly business relationship with more Breakfast Cereal Corn Flake Machine Corn Flakes Production Line  customers from all over the world in the future.


Our Services:

About installation and after-sale service system

1. We can provide factory layout according to customer’s factory size in advance.

2. When we received your deposit of this order, we will ask our engineers to prepare to apply the visa, when the processing line arrived your country, 

and we will send two engineers to go and help you to install the line, teach your worker(3-4 workers) how to operate the line, until your worker know the 3D line well.

3. Our engineers has responsibility to teach your worker how to clean the extruder, how to change the screw, how to change barrel etc.

 and we have responsibility to provide technology support with you forever.

4. Our engineers can provide basic formula for producing the snack food etc. and help customer to produce good quality food according customer’s detailed formula.

5. We provide the spare parts will at preferential price for an extended long time. 

6. other item:

a). Free consultation service before, during, and after sales;

b). Free project planning and design services;

c). Free debugging of equipment until everything is functional;

d). Free management of equipments' long distance shipping;

e). Free training of equipment maintenance and operating personally;

f). Free new production techniques and formulas;

g). Provide 1 year complete warrantee and life-time maintance service;


Exhibition review:

flakes breakfast cereal machinery

automatic corn flakes machine

flakes breakfast cereal machine

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