Breakfast cereals extruder corn flakes production line

Product Description：

Breakfast cereals extruder corn flakes production line is a fully automatic processing line which is designed and developed from our company combining with European advanced technology.
By twin screw extruder to accomplish cook curing, pelleting etc. Then by flakes pressing, baking, coating and other technological process to produce instant-eat crispy breakfast cereal corn flakes with regular, sweet, salty etc flavors.
Reasonable equipments collocation and realizable process control ensure to produce nutritional crispy breakfast cereal corn flakes with various shapes and sizes.
Breakfast cereals extruder corn flakes production line not only can reduce costs, but also can improves market competitiveness.

Breakfast Cereals Extruder Corn Flakes Production Line Raw material：corn flour, wheat flour, oat etc

Breakfast Cereals Extruder Corn Flakes Production Line Sample Show：

Breakfast Cereals Extruder Corn Flakes Production Line Flow Chart：

Breakfast Cereals Extruder Corn Flakes Production Line Main Details：

Breakfast Cereals Corn Flakes Extruder		1.   Swiss Technology,made in China; 2.   PLC touch screen for Centralized ,accurate,convenient control 3.   Fully automatic control system for heating and circulated cooling accurately 4.   Direct transmission of motor and distribution box reduces energy loss. 5.   Imported bearing group with higher bearing capacity 6.   Equipment with water injecting device on barrel to meet require of various raw material and quality. 7.   High-speed tool steel with hardness HRC≥62 to ensure a longer service life. 8.   Modular combination  of screws at will to meet require of different raw material. 9.   Suspension type rotary cutter with bearing adjusting device to ensure quick,safe and accurate 10.  All barrels inlaid alloy sleeve, easy to replace and extend the life span of screw. All barrels inlaid cooling water through, spread around alloy sleeve, and can accurate constant temperature required 11. All screw sleeves is kneading, ensure that not accumulate material. The screw is installed by blocks, and can be replaced optionally ratio to achieve requirements for product. Screw sleeve is installed by spline, and it is convenient and efficient. Quality of screw sleeve according to different prices is divided into: Cr12MoV, 38CrMoAl38, W6Mo5Cr4V2. 12.  Applied to make all kinds of extrusion products such as corn flakes , cereal snacks ,puff snacks ,wheaten snacks , 2d /3d snack pellets , pet food ,fish feed ,soya protein ,nutritiobal powder ,modified starch and so on .
Air Roller Dryer		Main function of this equipment Is to dry water contained in the material. Material extruded from the extruder is high water percentage and high density.
Air blower		Transported the particles into the flaker / presser machine.
Tablet machine /Flaker/ Presser		This is the key equipment in corn flakes production line. Avoiding corn flakes go through the presser become overlapped; a quantity control part is designed with it. The twin rollers are made of high rigidity metal in order to use in a long term, also it has automatic cooling system with it. Scraper is well designed and easy to operate. High standard rollers and scraper is the guarantee of quality corn flakes. This equipment has friendly interface and easy operating procedures.
Dryer		Transported the particles into the tableting machine.
Hot Air Heater		Hot air heater: this equipment using the advanced technology in this field of high temperature air heating method, this method can puff the material in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly. We designed automatic leftover collecting device with the equipment, it also has characteristics like friendly interface and easy to operate. The Air Heater was build up by heating porters, stainless conveyor belt, automatic leftover collecting device, hot air pipes and warm keeping pipes. Equipment applied hot air convection and circulating flow principle, it is an unique puffing machinery technique national wide.
Melting Sugar Machine		Resistant baffle in the temperature preservation jar will impact with the liquid which can mix evenly. The Melting Sugar Jar is the assistant equipments for the line. It was buildup by warming Jar and the mixing motor, used for mixing and melting the water, sugar and other additives.
Sugar Sprayer		The sugar sprayer was buildup by the roller and spraying system, the roller was drive by a motor, corn flakes will enter the roller from one end, so they can rolling with the roller and the sugar will sprayed on the corn flakes evenly. The volume of liquid sugar is adjustable. Sugar coating roller with insulation system
Dryer with Cooler		Dryer: Bake the coated corn flakes to make them crispy again after syrup coating . Cooling conveyor: Cool down and convey the corn flakes
Automatic Packing Machine		Combination head weigher Vertical automatic packing machine . we have model 420, 520, 620 and 720 vertical packing machine. Which is chosen according to the weight of your packing bags and shape. Together with packing machine, air compressor, nitrogen system is also optional according to your basic requirements.

Breakfast cereals extruder corn flakes production line Technical Parameter：

Main Accessories：

Company Information:

Our Advantages:

1. High qulity: Using high quality material and establishing a strict quality control system, assigning

specific persons in charge of each part of production, from raw material purchase to assembly.

2. Professional R&D center. Employed designers with 10 years working experience in food indus-

try. Each month will release a new senies of products. OEM and ODM are warmly welcomed.

3.  In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order,

please check us further.

4. Small order accepted: Low MOQ accepted 2pcs are available.

Factory：

Package & Shipping：

Inside package is plastic film, outside is wooden or plywood case

(based on the customers' need).

1. Only plastic film nude packing with wooden pallet.

2. We can supply fumigation package and certificate.

3. Shipping, train, express or upon clients' demands.

FAQ

Q1. What's the pre-sale service of your company?

A1 Related machines' technical parameter will be supplied to customer.

1.1 According to customer's factory size, factory layout can be provided in advance.

1.2 According to customer's material cost, general formulation can be prepared well.

1.3Special machine can be supplied as customer's request.

1.4 Professional Advice about Market, machines, processing,  materials, packing can be supplied.

1.5 Suggesting professional ship agent or helping book ship as customer request.

Q2. What's the after-sale service of your company?

A2.1Allocation chart as the buyer's request will be supplied.

2.2 Operation manual will be supplied after shipment.

2.3One year warrantee, life time maintenance with cost price.

2.4 Free easy broken spare parts will be sent with container .

2.5 First installation can be done by engineer.

2.6Training workers in customer's factory.

Q3. If machines wearing parts need changing, what should we do?

A3.We can offer the wearing parts all the time, and offer video.

Q4. What's the payment terms if we want to buy the machines?

A4.L/C, TT 30% down payment, 70% balance before delivery.

Q5: How about the delivery date?

A5: In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order, please check us further.

Q6: How about the label and the logo?

A6: Customize label and logo is workable.

Customers：

As a Breakfast cereals extruder corn flakes production line manufacturer, we have exported the Breakfast Cereal Corn Flake Machine Corn Flakes Production Line  to more than 80 countries and regions, such as South Africa, India, Malaysia, Indonesia, Brazil and so on. 

Our Services：

About installation and after-sale service system

1. We can provide factory layout according to customer’s factory size in advance.

2. When we received your deposit of this order, we will ask our engineers to prepare to apply the visa, when the processing line arrived your country, 

and we will send two engineers to go and help you to install the line, teach your worker(3-4 workers) how to operate the line, until your worker know the 3D line well.

3. Our engineers has responsibility to teach your worker how to clean the extruder, how to change the screw, how to change barrel etc.

 and we have responsibility to provide technology support with you forever.

4. Our engineers can provide basic formula for producing the snack food etc. and help customer to produce good quality food according customer’s detailed formula.

5. We provide the spare parts will at preferential price for an extended long time. 

6. other item:

a). Free consultation service before, during, and after sales;

b). Free project planning and design services;

c). Free debugging of equipment until everything is functional;

d). Free management of equipments' long distance shipping;

e). Free training of equipment maintenance and operating personally;

f). Free new production techniques and formulas;

g). Provide 1 year complete warrantee and life-time maintance service;

Exhibition review：