Corn Flakes Processing Machine

Corn Flakes Processing Machine Product Description：

Corn flakes processing machine is a fully automatic processing line which is designed and developed from our company combining with European advanced technology.

Corn flakes processing machine can be directly extruded from the extruder, dryer and flavoring machine. We can produce all kinds of snacks and different shapes by adjusting the dies from extruder. 

Scientific processing technique can keep cereals nutritional elements. Reasonable equipments collocation and realizable process control ensure to produce nutritional crispy breakfast cereal corn flakes with various shapes and sizes.

Corn Flakes Sample Show：

Corn Flakes Processing Machine Flow Chart：

Corn Flakes Processing Machine Details：

Mixer		Adopted the speed reducer motor connected directly with the mixing wings, then bring the mixing blade high efficiency take rounds to mix the flour flakes material inside of mixer.
Corn Flakes Extruder		1.Corn Flakes Extruder adopts the design of combined functional screws. The production parameters can be controlled automatically and accurately.  2. Feeding, main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption. 3. Screw is made of alloy steel with long life. 4 .Corn Flakes extruder can clean itself automatically. 5.special design of our gearbox by our company .long service life 6.The  producing shape is various ,it can be cylinder, flakes, rounded grain, square grain and so on.
Air Roller Dryer		Air roller dryer is a part of corn flakes processing machine. Main function of air roller dryer is to dry water contained in the material (screw leading way in the roller). Material extruded from the extruder is high water percentage and high density. After getting into the roller material explore in the hot air, as the roller rolling the water in the material will be dried.
Tablet machine /Flaker/ Presser		This is the key equipment in Corn Flakes Processing Machine. Avoiding corn flakes go through the presser become overlapped; a quantity control part is designed with it. The twin rollers are made of high rigidity metal in order to use in a long term, also it has automatic cooling system with it. Scraper is well designed and easy to operate. High standard rollers and scraper is the guarantee of quality corn flakes. This equipment has friendly interface and easy operating procedures.
Dryer		The drier is reciprocating structure, it contains transmission electrical motor, stainless steel carrying belt, infrared heating pipes and supporting frame. As corn flakes go through the drier, they will be dried quickly in a clean condition. In the Corn Flakes Processing Machine, this drier can dry materials quickly after presser step.
Hot Air Heater		Hot air heater using the advanced technology in this field of high temperature air heating method, this method can puff the material in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly. We designed automatic leftover collecting device with the equipment, it also has characteristics like friendly interface and easy to operate. Air Heater was build up by 4 sets( 6 sets) of heating porters, stainless conveyor belt, automatic leftover collecting device, hot air pipes and warm keeping pipes. Equipment applied hot air convection and circulating flow principle, it is an unique puffing machinery technique national wide.
Melting Sugar Machine		Resistant baffle in the temperature preservation jar will impact with the liquid which can mix evenly. The Melting Sugar Jar is the assistant equipments for the line. It was buildup by warming Jar and the mixing motor, used for mixing and melting the water, sugar and other additives.
Sugar Sprayer		The sugar sprayer was buildup by the roller and spraying system, the roller was drive by a motor, corn flakes will enter the roller from one end, so they can rolling with the roller and the sugar will sprayed on the corn flakes evenly. The volume of liquid sugar is adjustable. Sugar coating roller with insulation system
Dryer with Cooler		After the sugar sprayed, the corn flakes will enter the drier automatically, to vaporize the water inside the sugar. The drier was design in five layers; it was buildup by motor, stainless conveyor belt, infrared ray heater. This design has many advantages such as multipurpose usage and heating system balance etc.  Dryer is used for vaporize the water inside the corn flakes,  working progress non-stopping, drying time adjustable. At the end of the drier, there is a cooling belt, it will cooling the corn flakes fast, and makes the sugar agglomeration.
Automatic Packing Machine		Combination head weigher Vertical automatic packing machine . we have model 420, 520, 620 and 720 vertical packing machine. Which is chosen according to the weight of your packing bags and shape. Together with packing machine, air compressor, nitrogen system is also optional according to your basic requirements.

Corn Flakes Processing Machine Technical Parameter：

Corn Flakes Processing Machine Main Accessories：

Company Information:

Our Advantages:

1. High qulity: Using high quality material and establishing a strict quality control system, assigning

specific persons in charge of each part of production, from raw material purchase to assembly.

2. Professional R&D center. Employed designers with 10 years working experience in food indus-

try. Each month will release a new senies of products. OEM and ODM are warmly welcomed.

3.  In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order,

please check us further.

4. Small order accepted: Low MOQ accepted 2pcs are available.

Factory：

Package & Shipping：

Inside package is plastic film, outside is wooden or plywood case

(based on the customers' need).

1. Only plastic film nude packing with wooden pallet.

2. We can supply fumigation package and certificate.

3. Shipping, train, express or upon clients' demands.

FAQ

Q1. What's the pre-sale service of your company?

A1 Related machines' technical parameter will be supplied to customer.

1.1 According to customer's factory size, factory layout can be provided in advance.

1.2 According to customer's material cost, general formulation can be prepared well.

1.3Special machine can be supplied as customer's request.

1.4 Professional Advice about Market, machines, processing,  materials, packing can be supplied.

1.5 Suggesting professional ship agent or helping book ship as customer request.

Q2. What's the after-sale service of your company?

A2.1Allocation chart as the buyer's request will be supplied.

2.2 Operation manual will be supplied after shipment.

2.3One year warrantee, life time maintenance with cost price.

2.4 Free easy broken spare parts will be sent with container .

2.5 First installation can be done by engineer.

2.6Training workers in customer's factory.

Q3. If machines wearing parts need changing, what should we do?

A3.We can offer the wearing parts all the time, and offer video.

Q4. What's the payment terms if we want to buy the machines?

A4.L/C, TT 30% down payment, 70% balance before delivery.

Q5: How about the delivery date?

A5: In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order, please check us further.

Customers：

As a professional Corn flakes processing machine manufacturer, we have exported the Corn flakes processing machine to more than 80 countries and regions, such as South Africa, India, Malaysia, Indonesia, Brazil and so on. Some of customers become our agents in their area. We hope to have long friendly business relationship with more Corn flakes processing machine customers from all over the world in the future.

Our Services：

About installation and after-sale service system

1. We can provide factory layout according to customer’s factory size in advance.

2. When we received your deposit of this order, we will ask our engineers to prepare to apply the visa, when the processing line arrived your country, 

and we will send two engineers to go and help you to install the line, teach your worker(3-4 workers) how to operate the line, until your worker know the 3D line well.

3. Our engineers has responsibility to teach your worker how to clean the extruder, how to change the screw, how to change barrel etc.

 and we have responsibility to provide technology support with you forever.

4. Our engineers can provide basic formula for producing the snack food etc. and help customer to produce good quality food according customer’s detailed formula.

5. We provide the spare parts will at preferential price for an extended long time. 

Exhibition review：