Sweet Breakfast Cereals Corn Flakes Processing Line
- HXSD
- China
- 30 Days After Order
- 15 Set/month
Breakfast Cereals Corn Flakes Processing Line has a high degree of automation, simple operation, variable frequency motor speed regulation, flexible configuration, and can produce breakfast cereals, snack foods, etc. Customized molds can be made to produce breakfast cereals in various shapes, such as stars, circles, spheres, letters, etc. Breakfast Cereals Corn Flakes Processing Line main motor brand is SIEMENS. Breakfast Cereals Corn Flakes Processing Line Relay: ABB or customized.
Product Description：
Breakfast Cereals Corn flakes as the significant primary material, via blending powder, extrusion, pelleting, drying out, cooling down and other procedure refined yet come to be, rich in buckwheat flavone, nutritional fiber, chlorophyll, magnesium, selenium and also other organic activity substances and calcium, iron, zinc, vitamin and so forth several types of micronutrient, taste scent, abundant nutrition, simple to absorb, is to enhance diet as well as healthy and balanced environment-friendly food for young and old.
Breakfast cereals is a food made from processed grains usually eaten as the first dish of the day. It is consumed hot or cold, often mixed with milk and occasionally yogurt or fruit. Some companies promote their items for the health and wellness benefits of eating oat-based and high-fiber grains. A significant proportion of chilly cereals are made with high sugar material. Lots of morning meal cereals are generated via extrusion.
Breakfast Cereals Corn Flakes Raw material：
Corn, rice, wheat, oat, barley etc. as coating, cream, chocolate, fruit paste, date paste, jelly etc. as filling.
Breakfast Cereals Corn Flakes Sample Show：
Breakfast Cereals Corn Flakes Processing Line Flow Chart：
Breakfast Cereals Corn Flakes Processing Line Details：
Double Screw Extruder |
| 1. PLC touch screen for Centralized ,accurate,convenient control 2. Fully automatic control system for heating and circulated cooling accurately 3. Direct transmission of motor and distribution box reduces energy loss. 4. Imported bearing group with higher bearing capacity 5. High-speed tool steel with hardness HRC≥62 to ensure a longer service life. 6. Modular combination of screws at will to meet require of different raw material. 7. Suspension type rotary cutter with bearing adjusting device to ensure quick,safe and accurate 8. All barrels inlaid alloy sleeve, easy to replace and extend the life span of screw. All barrels inlaid cooling water through, spread around alloy sleeve, and can accurate constant temperature required 9. All screw sleeves is kneading, ensure that not accumulate material. The screw is installed by blocks, and can be replaced optionally ratio to achieve requirements for product. Screw sleeve is installed by spline, and it is convenient and efficient. Quality of screw sleeve according to different prices is divided into: Cr12MoV, 38CrMoAl38, W6Mo5Cr4V2. 10. Applied to make all kinds of extrusion products such as corn flakes , cereal snacks ,puff snacks ,wheaten snacks , 2d /3d snack pellets , pet food ,fish feed ,soya protein ,nutritiobal powder ,modified starch and so on . |
Air Roller Dryer |
| Main function of this equipment Is to dry water contained in the material (screw leading way in the roller). |
Tablet machine /Flaker/ Presser |
| Press the snack balls into flakes with adjustable thickness. This is the key equipment in corn flakes production line. Scraper is well designed and easy to operate. High standard rollers and scraper is the guarantee of quality corn flakes. This equipment has friendly interface and easy operating procedures. |
Dryer |
| The three layers drier is reciprocating structure, it contains transmission electrical motor, stainless steel carrying belt, infrared heating pipes and supporting frame. As snacks go through the drier, they will be dried quickly in a clean condition. In the corn flakes production line, this drier can dry materials quickly after presser step.
|
Hot Air Heater | | Hot air heater: this equipment using the advanced technology in this field of high temperature air heating method, this method can puff the material in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly. We designed automatic leftover collecting device with the equipment, it also has characteristics like friendly interface and easy to operate. The Air Heater was build up by 4 sets( 6 sets) of heating porters, stainless conveyor belt, automatic leftover collecting device, hot air pipes and warm keeping pipes. Equipment applied hot air convection and circulating flow principle, it is an unique puffing machinery technique national wide.
|
Melting Sugar Machine |
|
|
Sugar Sprayer |
| The sugar sprayer was buildup by the roller and spraying system, the roller was drive by a motor, corn flakes will enter the roller from one end, so they can rolling with the roller and the sugar will sprayed on the corn flakes evenly.
|
Dryer with Cooler |
| After the sugar sprayed, the corn flakes will enter the drier automatically, to vaporize the water inside the sugar. The drier was design in five layers; it was buildup by motor, stainless conveyor belt, infrared ray heater. This design has many advantages such as multipurpose usage and heating system balance etc. This equipment is used for vaporize the water inside the corn flakes, working progress non-stopping, drying time adjustable. At the end of the drier, there is a cooling belt, it will cooling the corn flakes fast, and makes the sugar agglomeration. |
Automatic Packing Machine |
| Combination head weigher Vertical automatic packing machine . we have model 420, 520, 620 and 720 vertical packing machine. Which is chosen according to the weight of your packing bags and shape. Together with packing machine, air compressor, nitrogen system is also optional according to your basic requirements. |
Technical Parameter：
Model parameter | DS65 Breakfast Cereals Corn Flakes Processing Line | DS75 Breakfast Cereals Corn Flakes Processing Line | DS85 Breakfast Cereals Corn Flakes Processing Line |
Installed power | 180kw | 200kw | 240kw |
Power consumption | 126kw | 140kw | 168kw |
output | 120-150kg/h | 200-300kg/h | 300-500kg/h |
Length | 48m | 58m | 68m |
Main Accessories：
Company Information:
Our Advantages:
1. High qulity: Using high quality material and establishing a strict quality control system, assigning
specific persons in charge of each part of production, from raw material purchase to assembly.
2. Professional R&D center. Employed designers with 10 years working experience in food indus-
try. Each month will release a new senies of products. OEM and ODM are warmly welcomed.
3. In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order,
please check us further.
4. Small order accepted: Low MOQ accepted 2pcs are available.
Factory：
Package & Shipping：
Inside package is plastic film, outside is wooden or plywood case
(based on the customers' need).
1. Only plastic film nude packing with wooden pallet.
2. We can supply fumigation package and certificate.
3. Shipping, train, express or upon clients' demands.
FAQ
Q1. What's the pre-sale service of your company?
A1 Related machines' technical parameter will be supplied to customer.
1.1 According to customer's factory size, factory layout can be provided in advance.
1.2 According to customer's material cost, general formulation can be prepared well.
1.3Special machine can be supplied as customer's request.
1.4 Professional Advice about Market, machines, processing, materials, packing can be supplied.
1.5 Suggesting professional ship agent or helping book ship as customer request.
Q2. What's the after-sale service of your company?
A2.1Allocation chart as the buyer's request will be supplied.
2.2 Operation manual will be supplied after shipment.
2.3One year warrantee, life time maintenance with cost price.
2.4 Free easy broken spare parts will be sent with container .
2.5 First installation can be done by engineer.
2.6Training workers in customer's factory.
Q3. If machines wearing parts need changing, what should we do?
A3.We can offer the wearing parts all the time, and offer video.
Q4. What's the payment terms if we want to buy the machines?
A4.L/C, TT 30% down payment, 70% balance before delivery.
Q5: How about the delivery date?
A5: In General, the delivery date will be 20 working days for normal buy quantity. But if bigger order, please check us further.
Q6: How about the label and the logo?
A6: Customize label and logo is workable.
Customers：
As a professional Breakfast Cereals Corn Flakes Processing Line manufacturer, we have exported the Breakfast Cereals Corn Flakes Processing Line to more than 80 countries and regions, such as South Africa, India, Malaysia, Indonesia, Brazil and so on. Some of customers become our agents in their area. We hope to have long friendly business relationship with more Breakfast Cereals Corn Flakes Processing Line customers from all over the world in the future.
Our Services：
About installation and after-sale service system
1. We can provide factory layout according to customer’s factory size in advance.
2. When we received your deposit of this order, we will ask our engineers to prepare to apply the visa, when the processing line arrived your country,
and we will send two engineers to go and help you to install the line, teach your worker(3-4 workers) how to operate the line, until your worker know the 3D line well.
3. Our engineers has responsibility to teach your worker how to clean the extruder, how to change the screw, how to change barrel etc.
and we have responsibility to provide technology support with you forever.
4. Our engineers can provide basic formula for producing the snack food etc. and help customer to produce good quality food according customer’s detailed formula.
5. We provide the spare parts will at preferential price for an extended long time.
6. other item:
a). Free consultation service before, during, and after sales;
b). Free project planning and design services;
c). Free debugging of equipment until everything is functional;
d). Free management of equipments' long distance shipping;
e). Free training of equipment maintenance and operating personally;
f). Free new production techniques and formulas;
g). Provide 1 year complete warrantee and life-time maintance service;
Exhibition review：
